2006 Superfici Compact CLFUV Finishing Line

Superfici Finishing Line

1 x 0000   GENERAL FEATURES OF OFFER

Coatings : Universal

Drying results vary according to the coating.

Workpiece Dimensions (Approx.):

Min. - max. length: 300 mm (12") - 2440 mm (8')

Min. - max. width: 25 mm (1") - 1300 mm (51", 4' nominal) Min. - max. thickness: 3 mm (1/8") - 80 mm (3-1/8")

Min. - max. weight: XX kg - XX kg TO BE ADVISED MACHINE SPECIFICATIONS:

Passline Height : 900 mm

Operating side: RH, as viewed from inlet of line. LH available.

Speeds: Mechanical speed : 2-6 m/min (6.5 - 19.5 fpm). Others available.

Electrics: Sprayer is explosion proof. All other machines and all control cabinets are not explosion proof and must be placed outside any hazardous area.

Voltage: 480 V / 3 Ph / 60 Hz (To be confirmed). Manufactured with UL norms components.

Compressed air : 6 bars (90 PSI). See individual machine descriptions for consumption. Thermal connection - electric coils.

These general features supersede the individual machine specifications in the event of any disagreement.

MACHINE SPECIFICATIONS:

1            1 x 040201 AUTOMATIC SPRAYING MACHINE "COMPACT SPRAY Plus / R" With combined lacquer recovery system.

Central belt conveyor in the spray area in special material, to work with lacquers and stains, and a patented combined lacquer recovery system for recovery and cleaning of the conveyor.

Technical data:

-  Belt conveyor overall width  1700 mm

-  Infeed roller conveyor length  890 mm

-  Outfeed roller conveyor length 595 mm

-  Total machine length    3385 mm 1 x 040200 GENERAL DESCRIPTION

The automatic through-feed spraying machine mod. "COMPACT SPRAY Plus" consists of: Infeed and outfeed driven roller conveyor system.

Central belt conveyor in the spray area.

The conveyor system can be in the following two options:

-                              code 040201: with conveyor belt in special material, to work with lacquers and stains, and a patented combined lacquer recovery system for recovery and cleaning of the conveyor. The recovery system is mounted on trolley and extractable from the machine to make cleaning operations easier ;

Lacquer application system consisting of a reciprocator with double arm driven by brushless motor and sliding on a high precision prismatic guide.

The two arms are equipped with guns holder supporting up to max four guns each with two lacquer circuits (with possibility to install a third circuit).

Based on the type of product as well as the grammage to be applied, it is possible to use three different types of guns (not included in the supply):

-  low pressure guns

-  airmix guns

-  airless guns

Booth, in welded and painted steel framework, with glass sidewalls opening on both sides. The booth is also equipped with an inspection window on the work piece infeed side as well as an illuminated wall on the workpiece outfeed side.

The pressurization system consists of two air intake blowing fans combined with a pre-filtering system, allowing easy access for inspection, as well as a filtering roof inside the booth.

Exhaust system with double stage dry filters and exhaust ventilator.

Photocell reading bar system with electronic control in two options:

-  by PLC with Touch Screen mounted on board of the machine (code 049140)

GENERAL TECHNICAL DATA:

-  Working width       1300 mm

-  Max. work piece thickness 90 mm

-  Working height          900 mm

-  Conveyor speed       2:6 m/min

-  Installed power         15 kW

-  Compressed air consumption (indicative value with 4 airmix guns) approx 1500 Nl/min

-  Cabin height          2782 mm

-  Cabin width            3600 mm

-  Cabin length           1900 mm

-  Exhaust air volume 8000 m³/hour

-  Control side: right hand (unless otherwise specified)

-  Color: RAL 9002

Machine executed according to the European norms, suitable to be used with solvent-based lacquers. The correct use of the machine allows to keep the area with risk of explosion (Zone 2) inside the machine.

1 x 049140 READING BAR WITH PLC AND TOUCH SCREEN CONTROL ON BOARD OF MACHINE

Execution of the machine with a photocell reading bar system, reading accuracy 10,4 mm, consisting of:

-  spray arms reciprocating controlled by brush less motor;

-  a reading bar for the detection of the dimensions, position and shape of the incoming work pieces;

-   PLC control with color touch screen mounted on board of the machine, to set and control the automatic spray guns opening and closing in agreement with the conveying speed and with the position, length and width of the pieces.

-  Control software with possibility to store up to 99 recipes

-  Diagnostic trouble shooting program with failure storage

-  Predictive maintenance

-  Production report

1 x 049150  Transparent cover on the outfeed roller conveyor.

2            2 x 2316   7.5M LAMINAR DRYER

Modular unit UMA 1000/13, length 1000 mm, working width 1300 mm.

Hood installed on support unit, complete with fan (air supply flowrate 3000 : 6000 m3/h according to the length of the dryer), motor power 2,2 kW. Exhaust duct 300 mm longer than hood.

Machine executed according to the European norms, suitable to be used with non-flammable and non-explosive lacquers and to be positioned in a safe environment (not classified as an area with risk of explosion).

2 x 2317 Air inlet unit, length 1000 mm, working width 1300 mm.

Hood equipped with distribution plenum and blowing fan (air supply flowrate 3000 :6000 m3/h according to the length of the dryer) complete with filter, motor power 2,2 kW, electrical equipment and control cabinet.

Machine executed according to the European norms, suitable to be used with non-flammable and non-explosive lacquers and to be positioned in a safe environment (not classified as an area with risk of explosion).

2 x 2320 Electrical heating coil (non Ex-proof execution) with electronic temperature adjustment, installed  power 30 kW.

3            2 x 2316   7.5M LAMINAR DRYER

Modular unit UMA 1000/13, length 1000 mm, working width 1300 mm.

Hood installed on support unit, complete with fan (air supply flow rate 3000 : 6000 m3/h according to the length of the dryer), motor power 2,2 kW. Exhaust duct 300 mm longer than hood.

Machine executed according to the European norms, suitable to be used with non-flammable and non-explosive lacquers and to be positioned in a safe environment (not classified as an area with risk of explosion).

2 x 2317 Air inlet unit, length 1000 mm, working width 1300 mm.

Hood equipped with distribution plenum and blowing fan (air supply flow rate 3000 :6000 m3/h according to the length of the dryer) complete with filter, motor power 2,2 kW, electrical equipment and control cabinet.

Machine executed according to the European norms, suitable to be used with non-flammable and non-explosive lacquers and to be positioned in a safe environment (not classified as an area with risk of explosion).

2 x 2320 Electrical heating coil (non Ex-proof execution) with electronic temperature adjustment, installed power 30 kW.

11 x 2371 Covering for counterflow tunnels, width 1400 mm. Each 1000 mm length. 6 x 2373Side windows, dimensions 300 mm x 900 mm.

2 x 1223 BELT CONVEYOR TYPE TT1

Conveyor length 7500 mm

This type of conveyor is specially used for handling workpieces in automatic lines. Modular construction with aluminum extruded profiles.

Solvent-proof belt made of anti slip fabric. The guided belt system allows a safe and quiet operation even at high speeds and with very short pieces.

Tension frame for belt adjustment.

Machine legs are adjustable in height to assure perfect leveling. Feed speed adjustable by inverter.

Control with push button and pilot light for line insertion. Belt width: 1500 mm

Working width: 1300 mm

Min. dimensions of pieces: 150 mm Working table height: 900 ± 20 mm

Feed speed: 6 - 18 m/min (unless otherwise specified) Motor power: 0,75 kW

Color: RAL 9002 grey

Operating side: right hand (unless otherwise specified).

Cee standard execution. Conveyor executed according to the European norms, to be positioned in a safe environment (not classified as an area with risk of explosion).

4 2 x 3230 2 LAMP UV DRYER

MODULAR UNIT UVM1, 1650 mm with modular hood made of anodized Al. The hinged covering allows an easy access to reflector and lamps.

Mercury lamp 80 W/cm, length 165 cm, characteristic emmission peak at 360 nm. Reflector in Al with interchangeable high-reflecting sheet.

Ventilating system with centrifugal fan.

Power supply unit consisting of inductive transformer, power 13 kW and power factor improvement unit.

Instrumentation installed on modular plate with pneumatic cylinder for reflector swiveling system in case of conveyor stop.

Half-power switch. Set of cables for connection with control cabinet. Technical data:

- exhausted air 1200 mc/h

- exhaust pipe connection diam. 250 mm

- compressed air consumption max. 6 Nl/min

- compressed air connection 1/4"

- total power 13,5 kW

2 x 3972   Stepless power adjustment, and additional half power device for lamps

2 x 9387   CE FOR UV MODULAR UNIT - Machine executed according to the European norms, to be positioned in a safe environment (not classified as an area with risk of explosion)

2 x 3963   Execution with Gallium lamp, length 1650 mm.

2 x 3938   Extra price for power supply and control unit suitable for different voltage from 400 V 50 Hz, for each UVM1 unit. (in addition to codes 3831, 3832, 3834, 3836 or 3838).

2 x 3940   UV unit skew positioning of 30° on conveyor (available only with UVM1 and UVM1- PLUS units), for each UV unit.

2 x 3941   UVM1 unit with inclined reflector inside enlarged hood. Hood dimensions:

- width 370 mm          - height 305 mm

1 x 3912   Swiveling control and safety device: 2 UVM units.

1 x 3920   Support unit for UVM hoods, height 160 mm with lamp shade shieldings and junction box for high tension and auxiliary voltage, up to 4 lamps.

1 x 3802   CONTROL CABINET

For the installation of up to 2 power supply groups, each max.16,8 kW, equipped with:

-1 fan with motor (not in E Ex-execution), filter and air control pressure switch with pilot light

-1 transformer-1 main switch

-color: interior and exterior RAL 9002

-connecting cables between control cabinet and UV dryer: length 20 m

1 x 3832 Extra price for control cabinet code 3802 for different voltage from 400 V 50 Hz. 1 x 9382 CE-STANDARD EXECUTION OF

CONTROL CABINET FOR 2 UV UNITS

Machine executed according to the European norms, to be positioned in a safe environment (not classified as an area with risk of explosion)

1 x 1013   CROSS BAR CONVEYOR TU 166/76

Conveyor length 2500 mm

This conveyor is suitable for the installation of any kind of air or radiation dryer and for feed speed up to about 25 m/min.

Modular construction with aluminium extruded profile. Round anodized aluminium bars with a diameter of 32 mm.

One rubber-covered roller, 66 mm external diameter, is placed both at the infeed and at the outfeed side, for line connection with other machines.

Machine legs are adjustable in height to assure perfect levelling. Feed speed adjustable by inverter.

Control with push button and pilot light for line insertion. Working width: 1300 mm

Cross bar length: 1485 mm

Cross bar pitch: 76 mm

Min. dimensions of pieces: 300 mm Working table height: 900 ± 20 mm

Feed speed: 6 - 18 m/min (unless otherwise specified)

Motor power: 0,75 kW

Color: RAL 9002 grey

Operating side: right hand (unless otherwise specified).

Cee standard execution. Conveyor executed according to the European norms, to be positioned in

a safe environment (not classified as an area with risk of explosion).

1 x 1084 Extension with idle rollers